Fully automatic cashew processing machine price in india
Planning to invest in a fully automatic cashew processing machine for your facility in India? Understanding pricing structures, capacity options, and what drives costs helps you make informed equipment decisions. This comprehensive guide covers everything from individual machine pricing to complete processing plant costs, helping Indian entrepreneurs and existing processors evaluate their automation investments.
Understanding Fully Automatic Cashew Processing Systems
A fully automatic cashew processing line integrates multiple machines working in sequence with minimal manual intervention. Unlike semi-automatic setups requiring operators at each stage, automatic systems use conveyors, sensors, and controls to move material between processing stages continuously.
What Makes Processing Fully Automatic?
Automatic cashew nut processing involves:
Integrated material flow: Raw cashews enter at one end, finished kernels emerge at the other with automated transfer between stages. Conveyor systems, elevators, and pneumatic transport eliminate manual material handling.
Process monitoring: Sensors track temperature, moisture, pressure, and flow rates at critical points. Control systems adjust parameters automatically to maintain optimal conditions.
Reduced labor requirement: A fully automatic cashew processing plant operates with 60-70% fewer workers than traditional manual operations. Instead of operators at every machine, you need supervisors monitoring systems and quality control staff.
Consistent quality: Automated systems process every cashew kernel identically, eliminating the variations inherent in manual operations. This consistency matters enormously for export markets demanding uniform quality.
The capacity of automatic systems ranges from small 200 kg/day installations suitable for farmer cooperatives to industrial 5,000+ kg/day facilities serving export markets. Your volume requirements directly affect price since larger capacity demands more robust equipment.
Fully Automatic Cashew Processing Machine Price in India : Individual Equipment
Before examining complete processing plant costs, understanding individual machine pricing helps you plan budgets and prioritize investments.
Automatic Raw Cashew Grading Machine
Function: Separates raw cashews into uniform size categories before processing
Capacity: 500-2,000 kg/h
Price range: ₹2.5-6 lakh
Supplier considerations: Look for machines with 3-5 grading decks and variable speed controls
Size grading represents the first automation stage. Manual sorting proves impossibly slow for commercial volumes, making this equipment essential even in semi-automatic facilities.
Cashew Steaming Boiler System
Function: Conditions raw cashew shells through high-pressure steam treatment
Capacity: 200-800 kg per batch
Price range: ₹8-18 lakh
Key specifications: Stainless steel pressure vessel, safety certification, automatic pressure controls
Steam conditioning in India remains the preferred method over roasting. Quality steamers maintain consistent pressure throughout the cycle, ensuring uniform shell softening critical for downstream shelling machine performance.
Automatic Cashew Cutting Machine (Shelling Equipment)
Function: Cuts through hard shell without damaging kernel inside
Capacity ranges:
- Single-head: 60-80 kg/h – ₹12-20 lakh
- Dual-head: 120-160 kg/h – ₹22-35 lakh
- Triple-head: 180-240 kg/h – ₹35-50 lakh
- Quad-head: 240-320 kg/h – ₹50-70 lakh
The cashew machine for shelling determines whole kernel recovery rates more than any other equipment. Premium machines achieve 85-90% whole kernels versus 75-80% for basic models. That 10% difference equals ₹100-150/kg additional value—making quality shelling equipment self-funding through improved yields.
TTQ automatic cashew cutting machines use dual-blade systems creating two precise cuts that split shells without kernel contact. Available in 1-4 head configurations, these machines scale capacity to match facility requirements.
Cashew Kernel Drying Chamber
Function: Reduces moisture from 8-12% (post-shelling) to 3-4% (optimal for peeling)
Capacity: 2,000-5,000 kg batch capacity
Price range: ₹6-15 lakh
Processing time: 8-12 hours per batch
Forced-air drying chambers with temperature controls ensure even moisture reduction. Under-drying causes peeling problems; over-drying makes kernels brittle. The investment in controlled drying equipment pays back through reduced breakage in subsequent processing stages.
Kernel Humidification System
Function: Re-moisturizes dried kernels (borma process) for optimal peeling
Capacity: 1,000-3,000 kg/h
Price range: ₹4-10 lakh
Critical feature: Precise moisture application control
This often-overlooked stage dramatically affects peeling machine results. The brief steam or spray treatment softens testa while keeping kernel firm—creating conditions for clean skin removal.
Automatic Cashew Peeling Machine
Function: Removes thin brown testa (skin) from kernels using mechanical and pneumatic action
Capacity and pricing:
- 1-head system: 120-180 kg/h – ₹18-28 lakh
- 2-head system: 240-300 kg/h – ₹35-50 lakh
- 3-head system: 360-420 kg/h – ₹52-75 lakh
- 4-head system: 420-480 kg/h – ₹70-95 lakh
Additional requirement: Air compressor (₹3-12 lakh depending on capacity)
- 1-head needs 30 HP compressor
- 2-head needs 50 HP compressor
- 3-head needs 75 HP compressor
- 4-head needs 100 HP compressor
Peeling represents the quality-defining stage where breakage costs money. Automatic cashew peeling machines from experienced manufacturers achieve 80-85% whole kernel retention compared to 65-75% from manual peeling.
The peeling machine with compressor price package deals offered by some supplier companies seem attractive but verify compressor specifications carefully. Under-sized compressors cause poor peeling results despite otherwise quality machines.
Cashew Kernel Grading Equipment
Function: Sorts peeled kernels by size into commercial grades (W180, W210, W240, W320, W450, etc.)
Capacity: 300-1,000 kg/h
Price range: ₹3-12 lakh
Technology: Vibrating screen decks with standard grade openings
Size grading determines market value. Export product specifications require precise grade separation—mixing 5% W320 into W240 grade reduces selling price across the entire batch.
Cashew Color Sorter
Function: Optical sensors identify and reject kernels with spots, discoloration, or defects
Capacity: 500-1,500 kg/h
Price range: ₹15-30 lakh
Return on investment: Reduces manual sorting labor by 80% while improving defect removal accuracy
Color sorters represent premium automation, essential for export-focused facilities but optional for domestic market processors. The industrial scale operations justify this investment through labor savings and consistent quality.
Cashew Roasting Machine
Function: Roasts kernels for flavor development (optional value-addition stage)
Capacity: 50-150 kg per batch
Price range: ₹3.5-8 lakh
Processing time: 10-15 minutes per batch
Salt-medium drum roasting equipment develops superior flavor compared to oven methods. Processors selling directly to retail markets rather than trading raw kernels benefit from roasting capability.
Vacuum Packing Line
Function: Packages finished kernels in vacuum-sealed bags for export
Capacity: 60-150 packages per hour
Price range: ₹8-18 lakh
Package sizes: Typically 5 kg, 10 kg, or 12.5 kg for export; 100-500g for retail
Automated weighing, vacuum sealing, and conveyor integration streamline final packaging. Manual packing proves bottleneck in otherwise automated facilities.
Material Handling and Conveyor Systems
Function: Automated transfer between processing stages
Length and complexity: Varies by facility layout
Price range: ₹8-25 lakh for complete system
Components: Belt conveyors, bucket elevators, pneumatic transport, storage hoppers
Conveyors transform disconnected machines into integrated processing line systems. Budget 8-12% of total machinery cost for material handling infrastructure.
Complete Fully Automatic Cashew Processing Plant Price in India
Individual machine costs add up significantly when assembling complete processing plant installations. Total investment varies by capacity and automation level.
Small-Scale Fully Automatic Plant (200-500 kg RCN/day)
Processing capacity: 200-500 kg raw cashew nuts daily
Expected output: 50-125 kg finished kernels per day
Labor requirement: 8-12 workers
Total equipment cost: ₹40-75 lakh
Equipment included:
- Raw cashew grading machine
- Steam boiler system
- Single or dual-head cutting machine
- Batch dryer
- Humidification chamber
- 1-2 head peeling machine with compressor
- Grading equipment
- Basic packing equipment
- Conveyors and material handling
Suitable for: Farmer cooperatives, small entrepreneurs entering cashew processing business, existing manual facilities upgrading to automation
Break-even timeline: Typically 3-4 years at 70% capacity utilization
Medium-Scale Fully Automatic Processing Plant (500-1,500 kg/day)
Processing capacity: 500-1,500 kg raw cashews daily
Expected output: 125-375 kg finished kernels daily
Labor requirement: 15-25 workers
Total equipment cost: ₹1-3 crore
Equipment configuration:
- Automatic grading line
- Multiple steam boiler units
- Dual or triple-head cutting machines
- Continuous or large-batch dryers
- 2-3 head peeling machines with industrial compressors
- Multi-deck grading systems
- Optional color sorter
- Roasting equipment
- Automated packing line
- Comprehensive conveyor system
Suitable for: Established processors expanding capacity, export-focused facilities, processing companies serving multiple sourcing regions
Operating margins: Well-run facilities achieve 25-35% gross margins at this scale
Large-Scale Industrial Processing Plant (2,000-5,000+ kg/day)
Processing capacity: 2,000-5,000+ kg raw cashews daily
Expected output: 500-1,250+ kg finished kernels daily
Labor requirement: 35-60 workers
Total equipment cost: ₹4-10 crore
Premium automation features:
- Fully integrated control systems
- Redundant equipment at bottleneck stages
- Color sorting technology
- Advanced quality monitoring
- Automated inventory management
- Multiple parallel processing lines
- Sophisticated material handling
- Export-grade packing automation
Suitable for: Large processing companies, vertically integrated operations, export houses with dedicated processing divisions
Infrastructure requirements: These facilities need substantial supporting infrastructure—power backup, water treatment, effluent management, quality labs—adding ₹2-5 crore to total project costs beyond processing machinery itself.
Factors Affecting Fully Automatic Cashew Processing Machine Price in India
Why do quotes from different supplier companies vary by 30-50% for similar capacity equipment? Several factors drive pricing differences.
Manufacturing Quality and Materials
Premium manufacturers using food-grade stainless steel (304 or 316 grade) throughout food-contact surfaces charge more than those using mild steel with thin stainless cladding. The difference shows in longevity and hygiene compliance.
Branded components (motors, bearings, electrical controls, sensors) cost more than generic parts but deliver superior reliability. A ₹5 lakh savings on component quality can mean ₹2 lakh annual maintenance costs later.
Automation and Control Sophistication
Basic automatic systems use simple on/off controls. Advanced systems incorporate:
- PLC (Programmable Logic Controller) based automation
- HMI (Human-Machine Interface) touchscreens
- Real-time process monitoring
- Data logging and reporting
- Remote diagnostic capabilities
Sophisticated controls add ₹8-15 lakh to processing plant costs but enable better process optimization and troubleshooting.
Capacity and Throughput Ratings
Manufacturers often rate capacity optimistically. A machine rated 100 kg/h might achieve that only under ideal conditions with perfectly prepared material. Real-world throughput often runs 70-85% of rated capacity.
Verify capacity claims with reference customers operating similar equipment under comparable conditions. Oversized equipment costs more upfront but prevents bottlenecks during actual operations.
After-Sales Support Infrastructure
Manufacturers maintaining spare parts inventory in India, providing rapid technical support, and offering comprehensive training charge premium prices. But these services prove invaluable when equipment issues arise.
Budget manufacturers offering rock-bottom prices often provide minimal support. The ₹10 lakh you save becomes ₹30 lakh in lost production during extended downtime waiting for parts or technical assistance.
Geographic Factors Within India
Cashew processing plant prices vary somewhat by region:
Gujarat, Maharashtra: Competitive pricing due to multiple manufacturers and strong industrial infrastructure. Equipment typically 5-10% below national average.
Tamil Nadu, Karnataka: Major cashew processing hubs with numerous supplier options. Pricing at national average levels.
Kerala: Higher transportation costs to this southern state add 3-5% to delivered equipment pricing.
North India: Equipment transport from manufacturing centers (primarily western and southern states) adds logistics costs, increasing prices 5-8%.
Factor these regional variations when comparing quotes from different sources.
Installation and Commissioning Costs
The fully automatic cashew processing machine price in India quoted typically covers equipment only. Installation represents additional investment.
Civil Work and Building Requirements
Processing plant facilities need:
- Reinforced floors supporting heavy equipment (150-200 kg/sq.m load capacity)
- Adequate ceiling height (minimum 4-5 meters for dryers and elevators)
- Ventilation systems for dust control
- Proper drainage for cleaning
- Electrical room and control room
- Storage for raw material and finished goods
Civil work budget: ₹500-1,500 per square foot depending on construction standards
Facility size requirements:
- 200-500 kg/day plant: 2,000-4,000 sq.ft
- 500-1,500 kg/day plant: 5,000-10,000 sq.ft
- 2,000+ kg/day plant: 12,000-25,000 sq.ft
Electrical Infrastructure
Fully automatic plants require three-phase electrical supply with substantial capacity:
Power requirements by scale:
- Small plant (200-500 kg/day): 50-80 kW connected load
- Medium plant (500-1,500 kg/day): 120-200 kW
- Large plant (2,000+ kg/day): 300-500 kW
Electrical installation costs: ₹8-20 lakh including transformers, distribution boards, wiring, protection systems, and backup generators (essential in areas with unreliable power supply)
Compressed Air Infrastructure
Peeling machines demand high-capacity, reliable compressed air. Beyond the compressors themselves, you need:
- Air receiver tanks (storage capacity)
- Air drying systems (remove moisture)
- Distribution piping
- Pressure regulation systems
- Condensate drains
Air system installation: ₹3-8 lakh depending on plant capacity
Mechanical Installation and Commissioning
Machine installation includes:
- Equipment positioning and leveling
- Conveyor assembly and alignment
- Electrical connections
- Pneumatic system setup
- Control system configuration
- Initial testing and calibration
Professional installation costs: ₹5-15 lakh depending on plant complexity
Many cashew processing machine manufacturers include basic installation in their quotes, but verify exactly what “installation” covers. Comprehensive commissioning ensuring every system operates correctly costs more than basic equipment placement.
Operator Training
Fully automatic systems still require trained operators who understand:
- Normal operating procedures
- Process parameter adjustment
- Routine maintenance
- Basic troubleshooting
- Quality control protocols
- Safety requirements
Training duration: 5-10 days for complete plant operations
Training costs: Often included in equipment purchase but verify this assumption.
Operating Costs and Economic Analysis
Beyond initial fully automatic cashew processing machine price in India, understanding operating costs determines actual profitability.
Raw Material Costs
Raw cashew nut pricing in India (2024-2025):
- W320 grade raw nuts: ₹90-120/kg
- W240 grade raw nuts: ₹100-130/kg
- W180 grade raw nuts: ₹110-140/kg
Prices fluctuate seasonally and depend on origin (domestic versus imported raw nuts). African raw cashews often cost ₹10-20/kg less than Indian-origin nuts but may have different processing characteristics.
Processing Costs Per Kg
Typical processing cost breakdown for automated facilities:
Labor: ₹8-15/kg finished kernels
- Automatic plants reduce labor intensity dramatically
- Most workers focus on quality control and supervision
Electricity: ₹4-8/kg
- Varies by regional power rates
- Efficiency of installed equipment
Fuel (steam generation): ₹3-6/kg
- Depends on fuel source (firewood, agricultural waste, diesel, gas)
- Cashew shell waste can partially offset fuel costs
Water: ₹0.50-1/kg
- Mostly for steam generation and cleaning
Maintenance and consumables: ₹3-6/kg
- Cutting blades, peeling brushes, screens
- Routine maintenance supplies
- Spare parts
Packaging materials: ₹5-12/kg
- Vacuum bags for export
- Boxes, labels, etc.
Total processing cost: ₹24-48/kg depending on scale, efficiency, and local conditions
Revenue and Margin Analysis
Processed kernel pricing (wholesale, 2024-2025):
- W180: ₹800-1,000/kg
- W210: ₹750-900/kg
- W240: ₹700-850/kg
- W320: ₹600-750/kg
- W450: ₹500-650/kg
- Broken grades (LWP, SWP): ₹350-500/kg
Margin calculation example (medium-scale operation):
Input: 1,000 kg raw cashew (W320) @ ₹110/kg = ₹1,10,000
Processing cost: 250 kg output @ ₹35/kg = ₹8,750
Total cost: ₹1,18,750
Output revenue (assuming 75% kernel recovery):
- 200 kg W320 wholes @ ₹700/kg = ₹1,40,000
- 50 kg broken @ ₹400/kg = ₹20,000
- Total revenue = ₹1,60,000
Gross margin: ₹41,250 (35% gross margin)
Well-run automatic cashew nut processing facilities achieve 25-40% gross margins depending on raw material sourcing, processing efficiency, and market access.
Return on Investment Timeline
Small-scale plant (₹60 lakh investment):
- Daily processing: 400 kg raw cashews
- Annual working days: 280 days
- Annual gross margin: ₹32 lakh (at 35% margins)
- Payback period: 2.5-3 years
Medium-scale plant (₹2 crore investment):
- Daily processing: 1,000 kg
- Annual gross margin: ₹80 lakh
- Payback period: 3-4 years
These timelines assume 70-80% capacity utilization and stable market conditions. Superior processing quality enabling access to premium export markets can significantly improve returns.
Financing Options for Cashew Processing Equipment in India
The substantial fully automatic cashew processing plant investment requires most processors to seek financing.
Government Subsidy Schemes
Several central and state government programs support cashew processing infrastructure:
PMFME (PM Formalisation of Micro Food Processing Enterprises): Provides 35% credit-linked subsidy for eligible units. Maximum subsidy ₹10 lakh.
NABARD subsidy schemes: Offers subsidies ranging from 25-33% for agricultural processing units in rural areas. Applications processed through cooperative banks.
State government schemes: Tamil Nadu, Karnataka, Kerala, Maharashtra, and Gujarat offer additional subsidies and concessions for cashew processing units. Subsidy percentages and maximum amounts vary.
Research applicable schemes thoroughly. Subsidy processing takes 6-12 months, so plan financing accordingly.
Bank Loans and Term Financing
MSME loans from nationalized banks fund cashew processing projects:
Loan quantum: Up to 75% of project cost
Interest rates: 9-12% depending on credit profile
Repayment tenure: 7-10 years with 1-2 year moratorium
Required documentation:
- Detailed project report
- Land ownership documents
- Processing experience or technical partnership
- Financial projections
- Environmental clearances
Approach multiple banks for competitive terms. Some banks have sector specialists experienced with cashew nut processing plant financing who understand project economics better.
Lease and Equipment Finance
Equipment financing companies provide specialized lending:
Down payment: 20-30% of equipment cost
Tenure: 5-7 years
Interest rates: 10-13%
Some cashew processing machine manufacturers partner with finance companies offering streamlined approval processes. These arrangements can accelerate project implementation though rates may be slightly higher than bank loans.
Selecting Suppliers for Fully Automatic Cashew Processing Equipment
With significant investment at stake, choosing the right supplier matters enormously.
Evaluation Criteria for Indian Suppliers
Manufacturing experience: Look for companies with 10+ years specifically in cashew machinery manufacturing. Generic food equipment manufacturers lack specialized knowledge.
Reference installations: Visit operating facilities using the supplier’s equipment. Talk to plant managers about actual performance, support quality, and maintenance requirements.
After-sales support: Verify the supplier maintains spare parts inventory in India and provides responsive technical support. Equipment sitting idle waiting for parts destroys profitability.
Customization capability: Your specific requirements might differ from standard configurations. Quality manufacturers adapt designs rather than insisting on off-the-shelf solutions.
Financial stability: A supplier who exits business leaves you stranded. Check company registration, years of operation, and customer references confirming ongoing support.
Leading Cashew Processing Equipment Suppliers in India
Several established manufacturers serve the Indian market:
TTQ Co. Ltd. (Vietnam/India operations): Supplies complete automatic processing lines and individual machines. Strong presence in Asian, African, and Indian markets. Known for robust construction and comprehensive support. Equipment pricing competitive while maintaining quality standards.
Domestic Indian manufacturers: Multiple companies in Gujarat, Tamil Nadu, and Karnataka manufacture cashew equipment. Prices generally 10-15% below international suppliers but quality and support vary significantly.
Imported equipment: European manufacturers offer premium technology at 2-3x Indian pricing. Suitable for large export-focused operations but often over-engineered for developing market conditions.
Request detailed quotations from 3-4 manufacturers for comparison. Ensure quotes include:
- Complete technical specifications
- Installation scope and costs
- Training provisions
- Warranty terms (typically 12-18 months)
- Spare parts pricing and availability
- Payment terms
Don’t select purely on lowest price. Factor in quality, support, and long-term reliability.
Common Mistakes to Avoid When Investing in Automatic Processing Equipment
Learning from others’ mistakes saves money and frustration.
Under-Sizing Capacity
Many entrepreneurs under-estimate processing volumes they’ll achieve once operational. Installing a 500 kg/day plant that maxes out at actual capacity of 350 kg/day creates immediate bottleneck requiring expensive upgrades.
Solution: Size equipment for your 2-3 year volume projections, not just immediate needs. Modular designs allowing future expansion provide growth flexibility.
Ignoring Utility Requirements
The fully automatic cashew processing machine equipment cost represents only 50-60% of total project investment. Inadequate budgeting for electrical infrastructure, compressed air systems, and civil work causes project delays and cost overruns.
Solution: Develop comprehensive project budgets including all infrastructure, not just core processing machinery.
Compromising on Critical Equipment
Cutting costs on bottleneck equipment (shelling and peeling machines) through purchasing lower-quality options costs far more in reduced yields and excessive breakage than the initial savings.
Solution: Invest in premium equipment at quality-critical stages. Economize on less-critical components if budget-constrained.
Neglecting Operator Training
Fully automatic systems still require skilled operators. Insufficient training leads to incorrect operation, avoidable breakdowns, and poor quality output.
Solution: Insist on comprehensive training covering all aspects of operation and maintenance. Consider sending key staff to supplier facilities for extended training before installation.
Skipping Professional Installation
Some buyers attempt self-installation or use unqualified local technicians to save money. Improper installation causes ongoing problems that void warranties and damage equipment.
Solution: Pay for professional installation by manufacturer’s technicians or authorized installers. The cost difference proves minimal compared to problems created by poor installation.
Making Your Investment Decision
The fully automatic cashew processing machine price in India represents substantial investment—from ₹40 lakh for small plants to ₹10+ crore for industrial facilities. These numbers seem daunting but the economics work when you factor in yield improvements, labor savings, and consistent quality enabling access to premium markets.
Successful processing operations result from choosing appropriate equipment scaled to your volumes, working with reputable suppliers offering genuine support, and implementing proper operating procedures. The initial price matters, but factors like reliability, yield percentages, and technical support determine actual long-term profitability.
Take time to develop comprehensive project plans, visit operating facilities, talk with experienced processors, and evaluate multiple supplier options thoroughly. The investment decisions you make today determine your processing success for the next decade.
Quality automatic cashew nut processing equipment from established manufacturers like TTQ Co. Ltd. costs more initially than budget alternatives but delivers superior returns through higher yields, lower operating costs, and reduced maintenance headaches. In cashew processing, the proverb “you get what you pay for” holds particularly true—invest wisely for lasting success.
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